| Help and Advice
Converting your black engine RL250 back to RL325? I bought one recently
that I was told had been converted and the compression seemed extremely
high. All black engines were made as the 322cc and some had a liner put in
them to sleeve them down to 246cc as the 325 was a bit vicious. When
converted to the 246cc they also skimmed the head and changed the pilot jet in
the carb from 20 to 27.5. I assumed I had a head that had been skimmed but
when I compared it with a friend's 325 the heads measured the same. It
turns out that both bikes have the 250 head resulting in a compression ratio of
9:1 instead of the correct 7.5:1. Thanks to Steve Driscoll who sent me
these photos of both heads, you can see the difference and where the head from
the 250 has been skimmed and the combustion chamber milled out. I am
having some conversion head gaskets laser cut to compensate for this so you can
run a 250 head on a 325 bringing it down to the correct compression.

If you would like a conversion gasket please contact me, they are £24 each
plus £1 P&P. As these are solid copper you should never need to buy
another head gasket, just reuse this one after annealing it.
jim@beamishownersclub.com
Dear All
My silver engined Beamish, which has a chromed exhaust system needs a
decoke. A blowlamp is out and I have tried caustic soda. Any
ideas? Is the silencer stuffed with glass fibre packing? Please
reply to Tony
Flywheel weight for the silver engine. Click here for the engineering drawing.
There is one very minor modification which must be done to fit the weight. When you unbolt the ignition cover to install it, look inside and note
that there is a rather small reinforcing rib cast in to
the case down toward the "bottom." It must be
removed. I just cut it away with nippers. If you do not do this,
the engine will not turn! I make my weights out of
steel; brass would be nice if you can afford such a
large chunk. You will also need three 6mm socket
head cap screws. Part of the beauty of this mod is that you can
put the bike back to stock quickly.
Wondering if anyone can help me my 325 isnt running great it
is too soft off the bottom (bogs down) but all of a sudden hits a power
band and is quite unrideable wondering if taking the weight of the clutch side
of the crank would make any difference ? even out the power delivery ? has
anyone done this?
Have played around with the jetting and that has helped
but not solved the problem.
I would like some advice on how much weight to add to the flywheel of my
RL250 to get optimum improvement in tractability e-mail John Fluit
Does anyone know the name or code of the paint colours on the early
Beamish? The one I have is the same as the one in 'Outfits'. Please e-mail Dan if you have
any ideas.
Has anyone tried to put lights on an RL? I have and
they are so weak as to be useless, and yes they are 6v , I got the kit from
sammy miller . any thoughts or advice welcomed!
Beamish Outfit Help!
I have splashed out on a Beamish sidecar chassis!
Trouble is i know f*** all about the sidecars!!
Never even ridden one!!!!! Does anyone has any
technical details etc. on the outfits please. Things like what hub fits the
sidecar wheel etc. Any advice gratefully
received!
There is yellow, yellow and yellow - but which one is Beamish yellow?!
Other than the Heron Suzuki red/black Beamish you had the choice of yellow or
buy another make of trials bike!
I was speaking to a friend who used to work in the factory. He told me
that not of the yellows matched each other exactly anyway (tank, mudguards and
side panels) so don't beat yourself up if you don't have an exact match!
3/3/06 Update - I spoke to 'the' Graham Beamish and he told me
that the colour is Suzuki and the same as used on the RM bikes in the late 70's
and 80's - so there you have the answer from the horses mouth so to
speak!
I have a Wasp Suzuki. Even the frame number begins RL250. I
wondered if there is anyone in the UK or elsewhere who have ever seen or heard
about this outfit? Please contact me. See pictures of the outfit here.
E-mail Paul van Leeuwen
0031-524-572604/0031-611341488 (Holland)
DZUS fasteners for the black engine Beamish side panels.
If you manage to find any, the DZUS part number is AJ5-40KFC. The
retaining washer is part number GP5.
Does anyone know how you tell the difference between a 325 and a 250 head
from a black engine Beamish? The 250 was skimmed but how can you tell?
Contact Danny
if you know the answer!!
The main bearings and seals for my black engine Beamish are no longer
available, what can I do?
The old seals and bearings have been discontinued but these Suzuki
equivalents will fit.
Clutch side seal - 09285 - 34004
Mag side seal - 09283 - 30064
Clutch side main bearing - 6305 (C3
tolerance)
Mag side main bearing - 6306 (C3 tolerance)
The main bearings and seals for a Silver engine Beamish
Clutch side main bearing - 6305 (C3
tolerance)
Mag side main bearing - 6306 (C3 tolerance)
My Silver Engine Beamish doesn't have a frame number
In that case, if you have the V5, make up one in Dyno-tape with the frame
number in the V5 - that's what it had originally!
How do I split my forks to replace the seals?
This is a very common one! You need to have the fork leg off, the top
nut and spring removed. Try jamming a piece of dowel down the stantion to
hold the top nut as you turn the allen key in the bottom of the fork leg.
Or, hold the station in a vice (protecting the chrome) and get a mate to pull
the fork bottom to put pressure on the bolt. Use an air ratchet or an
electric drill (on reverse) on the allen bolt to shock it undone.
Once you have one leg undone, make yourself a tool from a 13mm
socket using a Dremel for use on the other leg. Wrecking
a socket for this purpose will save you a lot of trouble with the
other leg!
I need to rebored my Silver Engine beyond +1.5
mm
Suzuki don't make pistons beyong +1.5mm but companies like Wiseco do.
Try Ebay for pistons and remember the early TS250 and TM250 use the same
piston as the RL250.
How can I tell if my Black Engine Beamish is a 250 or
325?
The 325 barrel was black with '325cc' cast into the left side of the
barrel. The 250 was silver and the '325cc' casting ground off.
Better to go by the casting than the colour. Worst case, take off the
head, the bore of the 250 is 70mm where as the 325 is 80mm.
What petrol mixture?
'The original handbook (which came with the bike when I purchased it)
clearly states that the petrol/oil mixture should be 20:1 ie 50ml of oil per
litre. The bike smokes heavily and I've been advised by several trials
riders that I should be running on 50:1 ie 20ml of oil per litre particularly as
oils have improved over the years. What mixture do you use?'
If you use a good quality fully synthetic oil you can run your bike at 40:1
for road use and as lean as 50:1 for trialing. If you are not confident
about such a lean mix, run at 40:1, a de-coke being cheaper than an engine
rebuild! Modern day 2 stroke trials bikes run on 70:1.....
Where can I get my frame re-chromed?
It is very difficult for find someone who can handle a whole frame. I
contacted London and Brighton Plating they no longer have the facility
to handle things that large. One of our members has used the firm below
and can't recommend them highly enough.
A J Calladine, Unit 4, Brailwood Close, Bilsthorpe, Newark, Notts. NG22
8UG 01623 870372 - (highly
recommended).
There is another company that have the capability to do a whole frame, I have
them on reccommendation but haven't seen their work.
John
Key Plating
8 Quay Lane Industrial Estate
Gosport
Hampshire
PO12 4LJ 02392 504987
The frames were originally plated in Gosport bya firm called
Blakes.
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